Sandwich wall board production line

Lightweight EPS cement sandwich board machine

EPS cement panel machine represents a revolutionary advancement in construction technology. This automated EPS cement composite board production line integrates cutting-edge lightweight sandwich panel equipment to manufacture high-performance Lightweight EPS cement sandwich board machine products. By combining expanded polystyrene (EPS) with specialized cement composites, sand, and eco-friendly additives, our Lightweight prefabricated EPS cement panel machinery produces panels that offer:

Exceptional strength-to-weight ratio
Superior thermal insulation (via Insulated cement sandwich panel equipment technology)
Fire-resistant properties (compliant with Lightweight fire-resistant panel machinery standards)
Rapid installation capabilities enabled by prefabricated design

Two types of EPS lightweight cement board machine

1. Vertical Mold Car

Our Lightweight prefabricated EPS cement panel machinery features vertical and horizontal mold cars. The vertical mold car is outstanding. It can produce sandwich and solid wall panels, with a high production capacity. For 100 – mm thick wall panels, one vertical mold car can make 36 sheets.

On the other hand, the horizontal mold cars, powered by EPS cement composite board machinery, are multi – functional but have lower productivity, making only 10 sheets per car for the same panels. To produce 300 sheets of 100 – mm thick wall panels daily, you need 9 vertical mold cars but 30 horizontal ones, showing a much higher machinery investment for the horizontal type with our EPS cement wallboard machine.

2. Horizontal Mold Car

The horizontal mold cars, part of our Lightweight EPS cement sandwich board machine setup, are highly multi – functional. They are capable of producing all types of wall panels, which are suitable for a wide range of applications.

These lightweight EPS wall panels produced by the horizontal mold cars can be used for interior and exterior wall partitions in steel or concrete structure buildings, whether it’s for new construction or renovations. Thanks to the Insulated cement sandwich panel equipment technology integrated, they offer excellent insulation properties. They can be widely applied as wall materials in various high – and low – rise buildings, including banks, office buildings, hospitals, schools, hotels, shopping malls, amusement parks, old house reconstructions, residences, and workshops.

EPS Cement Wall Panel Machinery Components

Our Eco – friendly EPS cement panel machine consists of SIX key parts:

Foaming system: This is crucial for creating the lightweight EPS component, ensuring the panels produced are of the desired density and quality.
Cement & sand storage and convey: Efficiently manages the storage and transportation of cement and sand, which are essential raw materials for the EPS cement composite board production line.
Mixer system: Thoroughly mixes all the materials, including EPS, cement, sand, and additives, to form a homogeneous mixture for panel production.
Measuring and dust collector system: Accurately measures the materials to ensure consistent panel quality and also helps in maintaining a clean working environment by collecting dust.
Mould system: Comprising both vertical and horizontal mold cars, it shapes the mixture into the desired wall panel forms.
Other accessories & tools: These additional elements support the smooth operation of the entire Prefabricated cement composite board equipment, enhancing productivity and quality control.

This machinery setup, with its combination of lightweight sandwich panel equipment and Lightweight fire – resistant panel machinery features, is designed to meet the high – demand and high – standard requirements of the construction industry.

Why choose us?

1. This mould system is designed to form EPS cement sandwich panels, a key component in modern construction projects.

One – step compounding: It enables the simultaneous forming of the face panel and the core, streamlining the production process and ensuring a seamless and durable bond between the layers.
Cost – effective: With a low initial investment, it offers high production output and excellent returns on investment, making it an economical choice for businesses.
User – friendly: The operation is straightforward and convenient, requiring minimal training for operators, which enhances productivity and reduces labor costs.
Long – lasting: Boasting a long service life, this mould system provides reliable performance over an extended period, minimizing the need for frequent replacements and maintenance

2.Cost Efficiency: Reduces labor by 50% and material waste by 30%.

3.Versatility: Processes EPS, XPS, and cement composites for diverse project needs.

4.Global Support: offer on-site installation and 24/7 technical service.

Machine Parameters

Product	Specification(mm)			Output/moulding car
FPB	thickness	Length	Width	Pcs/car	square meters/car
	50	2270(2240/3000	610	54	74.8
	60	2270(2240/3000)	610	48	66.5
	75	2270(2240/3000)	610	42	58.2
	90	2270(2240/3000)	610	36	49.8
	120	2270(2240/3000)	610	30	41.5
	150	2270(2240/3000)	610	24	33.3
	180	2270(2240/3000)	610	20	27.8
	200	2270(2240/3000	610	18	24.9

EPS Cement Wall Panel Advantages:

Advanced Thermal Insulation
Combines EPS core with cement composites using Insulated cement sandwich panel equipment to significantly reduce heat transfer, ensuring optimal energy efficiency in buildings.
Dual Waterproof & Fireproof Protection
Engineered via Eco-friendly EPS cement panel machine technology, the panels resist water penetration and meet the highest fire safety standards, providing reliable protection in diverse environments.
Exceptional Soundproofing
Hollow core design with high-density materials blocks airborne and impact noise, creating quiet, comfortable spaces ideal for residential and commercial applications.
Efficient Construction Process
Prefabricated panels from Lightweight prefabricated EPS cement panel machinery enable rapid, dry installation, streamlining project timelines and minimizing on-site labor requirements.
Structural Strength & Seismic Resistance
Utilizing EPS cement composite board production line technology, the panels offer robust load-bearing capacity and flexibility to withstand dynamic forces, ensuring safety in seismic zones.
Space & Cost Optimization
Thin-profile walls deliver equivalent performance to traditional masonry solutions while maximizing usable floor area and reducing material, transportation, and installation costs.

Board Typical Applications

• Modular homes and prefab buildings
• Industrial factory walls and cold storage facilities
• Soundproof barriers and earthquake-resistant structures

Contact us

If you’re interested in our lightweight EPS cement board machine, please don’t hesitate to contact us. We provide customized solutions tailored exclusively to your project requirements