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EPS Cement Sandwich Wall Panel Line

Explore Deyi sandwich wall board production equipment. Discuss panel specifications, capacity, plant layout and your project requirements.

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EPS Cement Sandwich Wall Panel Line
 EPS cement panel machine represents a revolutionary advancement in construction technology. This automated EPS cement composite board production line integrates cutting-edge lightweight sandwich panel equipment to manufacture high-performance EPS Cement Sandwich Wall Panel Line products. By combining expanded polystyrene (EPS) with specialized cement composites, sand, and eco-friendly additives, our Lightweight prefabricated EPS cement panel machinery produces panels that offer:
  • Exceptional strength-to-weight ratio
  • Superior thermal insulation (via Insulated cement sandwich panel equipment technology)
  • Fire performance depends on the tested panel formulation and wall assembly .
  • Rapid installation capabilities enabled by prefabricated design

eps lightweigth cement board machine

eps cement insulation boards

Table of Contents

Two types of EPS lightweight cement board machine

1. Vertical Mold Car

Our Lightweight prefabricated EPS cement panel machinery features vertical and horizontal mold cars. The vertical mold car is outstanding. It can produce sandwich and solid wall panels, with a high production capacity. For 100 – mm thick wall panels, one vertical mold car can make 36 sheets.

On the other hand, the horizontal mold cars, powered by EPS cement composite board machinery, are multi – functional but have lower productivity, making only 10 sheets per car for the same panels. To produce 300 sheets of 100 – mm thick wall panels daily, you need 9 vertical mold cars but 30 horizontal ones, showing a much higher machinery investment for the horizontal type with our EPS cement wallboard machine.
horizontal cement board machine

2. Horizontal Mold Car

The horizontal mold cars, part of our EPS Cement Sandwich Wall Panel Line setup, are highly multi – functional. They are capable of producing all types of wall panels, which are suitable for a wide range of applications.
 
These lightweight EPS wall panels produced by the horizontal mold cars can be used for interior and exterior wall partitions in steel or concrete structure buildings, whether it’s for new construction or renovations. Thanks to the Insulated cement sandwich panel equipment technology integrated, they offer excellent insulation properties. They can be widely applied as wall materials in various high – and low – rise buildings, including banks, office buildings, hospitals, schools, hotels, shopping malls, amusement parks, old house reconstructions, residences, and workshops.
vertical cement board machine

EPS Cement Wall Panel Machinery Components

Our Eco – friendly EPS cement panel machine consists of SIX key parts:
  1. Foaming system: The EPS pre-expansion stage prepares the lightweight material used in the selected panel formulation.
  2. Cement and Sand Storage and Conveying: Efficiently manages the storage and transportation of cement and sand, which are essential raw materials for the EPS cement composite board production line.
  3. Mixer system: Thoroughly mixes all the materials, including EPS, cement, sand, and additives, to form a homogeneous mixture for panel production.
  4. Metering and Dust Collection System: Accurately measures the materials to ensure consistent panel quality and also helps in maintaining a clean working environment by collecting dust.
  5. Mould system: Comprising both vertical and horizontal mold cars, it shapes the mixture into the desired wall panel forms.
  6. Other accessories & tools: These additional elements support the smooth operation of the entire Prefabricated cement composite board equipment, enhancing productivity and quality control.
This machinery setup, with its combination of lightweight sandwich panel equipment and Lightweight fire – resistant panel machinery features, is designed to meet the high – demand and high – standard requirements of the construction industry.

Why choose us?

1. This mould system is designed to form EPS cement sandwich panels, a key component in modern construction projects.

  • One – step compounding: It enables the simultaneous forming of the face panel and the core, streamlining the production process and ensuring a seamless and durable bond between the layers.
  • Cost – effective: Equipment investment and production cost depend on the selected configuration, raw materials and operating conditions.
  • User – friendly: Operators require training in the selected equipment, process settings and safety procedures.
  • Long – lasting: Service life and maintenance requirements depend on equipment configuration and operating conditions.

2.Cost Efficiency: Reduces labor by 50% and material waste by 30%.

3.Versatility: Processes EPS, XPS, and cement composites for diverse project needs.

4.Global Support: offer on-site installation and 24/7 technical service.

Machine Parameters

 

Product

Specification(mm)

Output/moulding car

FPB

thickness

Length

Width

Pcs/car

square meters/car

50

2270(2240/3000

610

54

74.8

60

2270(2240/3000)

610

48

66.5

75

2270(2240/3000)

610

42

58.2

90

2270(2240/3000)

610

36

49.8

120

2270(2240/3000)

610

30

41.5

150

2270(2240/3000)

610

24

33.3

180

2270(2240/3000)

610

20

27.8

200

2270(2240/3000

610

18

24.9

 

EPS Cement Wall Panel Advantages:

  1. Advanced Thermal Insulation
    Combines EPS core with cement composites using Insulated cement sandwich panel equipment to provide thermal insulation according to the specified panel design.
  2. Moisture and Fire Performance
    Engineered via Eco-friendly EPS cement panel machine technology, moisture and fire performance must be confirmed for the specified formulation and tested panel assembly.
  3. Acoustic Performance
    Sound insulation depends on panel construction, density, thickness, joints and the tested wall assembly.
  4. Efficient Construction Process
    Prefabricated panels from Lightweight prefabricated EPS cement panel machinery enable rapid, dry installation, streamlining project timelines and minimizing on-site labor requirements.
  5. Structural Performance
    Utilizing EPS cement composite board production line technology, structural suitability must be verified for the intended application and project engineering requirements.
  6. Space & Cost Optimization
    Panel thickness and wall-system design affect usable floor area, material quantities, transport and installation requirements.

eps cement boards

Board Typical Applications

• Modular homes and prefab buildings
• Industrial factory walls and cold storage facilities
• Acoustic partitions, subject to the tested wall-system specification

application

Contact us

If you’re interested in our lightweight EPS cement board machine, please don’t hesitate to contact us. We provide customized solutions tailored exclusively to your project requirements

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